With the introduction of the "Made in China 2025" strategy, intelligent manufacturing has become the main direction of the development of the pharmaceutical industry, and it is also an important means for pharmaceutical equipment companies to improve quality and meet the individual needs of customers. It is understood that Hopacking Machinery Co., Ltd. actively responds to "Made in China 2025", strives to promote industry 4.0 system engineering projects, vigorously develops technological innovation, and provides users with high-end pharmaceutical packaging equipment to meet the different needs of users.
On November 5-7, 2018, the 56th (Autumn 2018) National Pharmaceutical Machinery Expo and 2018 (Autumn) China International Pharmaceutical Machinery Expo (hereinafter referred to as "Pharmaceutical Machinery Exhibition") was held in Wuhan International Expo Center. Among thousands of exhibitors, Hopacking become the focus of attention. It turns out that at this medicine machine exhibition, Hopacking live up to expectations and once again brings a brand-new product DHL 700 full-servo high-speed blister boxing machine (hereinafter referred to as "DHL 700") to the majority of users. This is after DHL 600. Another representative masterpiece developed by Hopacking Group in five years.
At this pharmaceutical machine exhibition, DHL 700 attracted the attention of countless visitors with its own advantages. Many customers came to inquire about the characteristics of the product and reached cooperation with it. So what are the advantages of this new DHL 700? Li Wenlei, vice president of Hopacking, gave a detailed introduction to the users.
Internal and external outsourcing isolated production, cleaner and safer
For pharmaceutical companies, quality is life, so every link in the pharmaceutical production process cannot be ignored. According to Mr. Li, compared with many other products of the same industry, DHL 700 is cleaner and safer.
The DHL 700 can realize the isolated production of internal and external outsourcing, which breaks through the safety risk brought by the current situation of intercommunication of grid conveying and internal outsourcing in the international counterparts of this type of machine to drug packaging. "Many companies in the international industry have interoperability between purification workshops and non-clean areas. After the cycle of insourcing to outsourcing, it is easy to bring outside bacteria to the insourcing purification workshop, which poses a greater safety risk." Mr. Li said that DHL 700 realizes the production of purification workshops After being isolated from the unclean area, the inner bag belongs to the inner bag, and the outer bag belongs to the outer bag. With the addition of pressure difference treatment, it is not easy for bacteria to come in.
This special treatment makes the drug packaging cleaner, with less safety risks and more in line with GMP requirements. It is understood that the Hopacking R&D team has carried out this transformation of the equipment through continuous research, continuous understanding of customer needs, and continuous technological innovation over the years, and this transformation also reflects the requirements of the Chinese pharmaceutical industry. This special treatment also made many customers applaud Hopacking at the exhibition site.
Independent research and development of IBR24 intelligent robot to achieve high-precision matching
Intelligent manufacturing has now become the development trend of the pharmaceutical industry, but due to the high difficulty of technology, many core technologies in our country are imported from abroad. However, the equipment imported from abroad has certain limitations in both maintenance and mechanical matching. However, Hopacking broke through this limitation and independently developed the IBR24 intelligent robot.
On the DHL 700 unveiled at the Pharmaceutical Machinery Exhibition, the IBR24 intelligent robot also makes the entire production line work more smoothly. "In the previous DHL 600, we introduced the ABB intelligent robot, although it was very good to use, but now the self-developed IBR24 intelligent robot is even better in terms of model, speed matching, and smooth work." Mr. Li said .
According to reports, the IBR24 intelligent robot tracking transfer system transfers the blister boards on the grid conveyor to the parallel cartoning machine silo conveyor. This conveying method not only shortens the length of the assembly line, but also greatly improves the production efficiency and stability. A greater degree of protection is a milestone leap in the way of drug packaging.
The waste can be rejected separately, and the production efficiency has been greatly upgraded
Another highlight of DHL 700 is that it can be rejected separately. According to Mr. Li, the previous equipment could only eliminate one of the boards if there was a problem, so all three boards had to be removed, but now the DHL 700 can eliminate whichever board has a problem, which can also reduce a lot Waste, improve efficiency.
The R&D innovation of DHL 700 has made pharmaceutical packaging safer and more reliable, and also greatly upgraded production efficiency. But how fast can DHL 70 produce? According to Mr. Li, the design output of the blister machine can reach 900 boards/minute, and the DHL 700 all-in-one machine can reach 700 boards/minute and 400 boxes/minute.
Mr. Li introduced that Hopacking has created a new production model of (1~5) board-in-box, that is, the switching of (1-5) board-in-box can be completed within one minute, and the switching is quite simple. "DHL 700 can maximize the matching between the output of the blister machine and the cartoning machine. When one plate is loaded, the blister machine can achieve 400 plates, and the cartoning machine can achieve 400 boxes. If it is 2 plates, the blister The cover machine can actually achieve 700 boards, and the cartoning machine can achieve 350 boxes."
The speed of the DHL 700 blister machine and the cartoning machine can be highly matched, and they are completely synchronized equipment. It is understood that the equipment can double the output and greatly upgrade the production efficiency (OEE).
The birth of DHL 700 is a qualitative leap for the pharmaceutical industry and a new leap for Hopacking. At this drug machine exhibition, DHL 700 also brought a brand new experience to the majority of users. Some visitors said, "Compared with the previous equipment, DHL 700 has risen to a new level in terms of safety and production efficiency." Mr. Li also said that their R&D team will forge ahead, Create more innovative and better equipment for the majority of users.